Diameter 30mm high chromium quenching
Key words:
- 产品描述
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Product Introduction
The wear-resistant steel balls produced by Xingtai Wear-Resistant are manufactured using multi-alloy formulations and advanced casting processes. They are the ideal wear-resistant media for the grinding industry in sectors such as mining, cement, power plants, chemicals, and building materials. The products feature high hardness, high wear resistance, low breakage rate, and long service life, significantly improving ball mill efficiency, reducing production costs, and creating higher economic benefits for customers.
I. Product Types
High Chromium Wear-Resistant Steel Balls (Cr content 10%--14%)
Medium Chromium Wear-Resistant Steel Balls (Cr content 4%--8%)
Low Chromium Wear-Resistant Steel Balls (Cr content 2%--4%)
Multi-Alloy Cast Steel Balls
Supporting Wear Parts: Cast Grinding Forgings, Liners, etc.
Products with different materials, hardness, and specifications can be customized according to customer working conditions.
II. Product Features
High Wear Resistance: Utilizing medium-frequency electric furnace melting and special heat treatment processes, surface hardness can reach HRC 58--65, achieving internationally advanced levels of wear resistance.
Low Breakage Rate: Through reasonable alloy composition and strict quality control, the product has a dense internal structure, resistant to spalling and breakage.
Long Service Life: Significant wear-resistant layer depth and low wear rate effectively extend the usage cycle and reduce ball replenishment frequency.
Wide Applicability: Suitable for various equipment such as ball mills, semi-autogenous mills, and vertical mills, adaptable to multiple industries including mining, cement, metallurgy, and chemicals.
High Stability: Full-process quality inspection, from raw materials, melting, casting to finished product hardness and impact toughness testing, strictly adheres to national standards.
III. Technical Advantages
Possesses 16 patented technologies related to wear-resistant materials and independent R&D capabilities.
Utilizes advanced technologies like nano-enhancement and modification treatment to improve wear resistance and toughness.
Complete production system: Medium-frequency furnace melting → Automatic pouring → Heat treatment → Finishing → Inspection → Packaging.
Comprehensive testing equipment, including hardness testers, impact testing machines, spectrometers, etc., ensures every batch of products meets stable standards.
IV. Application Scenarios
Metal Mines: Ball mills in beneficiation plants for gold, copper, iron, lead-zinc, etc.
Building Materials Industry: Cement plants, concrete mixing stations, sand and gravel plants, etc.
Power Industry: Coal pulverizing systems in thermal power plants.
Chemical Industry: Fertilizer and chemical raw material grinding equipment.
Other industries requiring grinding and crushing.
V. Product Specifications
Diameter ranges from Φ20mm to Φ150mm. Special sizes can be customized according to customer requirements.
VI. Summary of Product Advantages
Xingtai Wear-Resistant Steel Balls take "high wear resistance, low breakage, long life" as their core advantages. Relying on the company's years of technical accumulation and a strict quality system, they have become long-term partners for numerous large-scale domestic and international mines and cement plants. We not only provide high-quality wear-resistant steel balls but also offer customers selection advice, wear analysis, and comprehensive wear-resistant solutions, helping enterprises reduce costs, increase efficiency, and enhance production capacity.
Introduce
Product Introduction
The wear-resistant steel balls produced by Xingtai Wear-Resistant are manufactured using multi-alloy formulations and advanced casting processes. They are the ideal wear-resistant media for the grinding industry in sectors such as mining, cement, power plants, chemicals, and building materials. The products feature high hardness, high wear resistance, low breakage rate, and long service life, significantly improving ball mill efficiency, reducing production costs, and creating higher economic benefits for customers.
I. Product Types
High Chromium Wear-Resistant Steel Balls (Cr content 10%--14%)
Medium Chromium Wear-Resistant Steel Balls (Cr content 4%--8%)
Low Chromium Wear-Resistant Steel Balls (Cr content 2%--4%)
Multi-Alloy Cast Steel Balls
Supporting Wear Parts: Cast Grinding Forgings, Liners, etc.
Products with different materials, hardness, and specifications can be customized according to customer working conditions.
II. Product Features
High Wear Resistance: Utilizing medium-frequency electric furnace melting and special heat treatment processes, surface hardness can reach HRC 58--65, achieving internationally advanced levels of wear resistance.
Low Breakage Rate: Through reasonable alloy composition and strict quality control, the product has a dense internal structure, resistant to spalling and breakage.
Long Service Life: Significant wear-resistant layer depth and low wear rate effectively extend the usage cycle and reduce ball replenishment frequency.
Wide Applicability: Suitable for various equipment such as ball mills, semi-autogenous mills, and vertical mills, adaptable to multiple industries including mining, cement, metallurgy, and chemicals.
High Stability: Full-process quality inspection, from raw materials, melting, casting to finished product hardness and impact toughness testing, strictly adheres to national standards.
III. Technical Advantages
Possesses 16 patented technologies related to wear-resistant materials and independent R&D capabilities.
Utilizes advanced technologies like nano-enhancement and modification treatment to improve wear resistance and toughness.
Complete production system: Medium-frequency furnace melting → Automatic pouring → Heat treatment → Finishing → Inspection → Packaging.
Comprehensive testing equipment, including hardness testers, impact testing machines, spectrometers, etc., ensures every batch of products meets stable standards.
IV. Application Scenarios
Metal Mines: Ball mills in beneficiation plants for gold, copper, iron, lead-zinc, etc.
Building Materials Industry: Cement plants, concrete mixing stations, sand and gravel plants, etc.
Power Industry: Coal pulverizing systems in thermal power plants.
Chemical Industry: Fertilizer and chemical raw material grinding equipment.
Other industries requiring grinding and crushing.
V. Product Specifications
Diameter ranges from Φ20mm to Φ150mm. Special sizes can be customized according to customer requirements.
VI. Summary of Product Advantages
Xingtai Wear-Resistant Steel Balls take "high wear resistance, low breakage, long life" as their core advantages. Relying on the company's years of technical accumulation and a strict quality system, they have become long-term partners for numerous large-scale domestic and international mines and cement plants. We not only provide high-quality wear-resistant steel balls but also offer customers selection advice, wear analysis, and comprehensive wear-resistant solutions, helping enterprises reduce costs, increase efficiency, and enhance production capacity.
FAQ
What is the service life of your products?
• Depending on the working conditions, our products typically provide a 30%–80% longer service life compared to conventional ones.
• High-chromium steel balls can last over twice as long as standard steel balls.
What types of equipment are your castings suitable for?
• Components for equipment such as ball mills, crushers, impact crushers, cone crushers, vibrating screens, coal mills, including liners, hammer heads, jaw plates, and blow bars.
• Corrosion-resistant parts for chemical equipment, such as pump bodies, valve bodies, and impellers.
• Heat-resistant parts for power plant boilers, including material racks, furnace plates, etc.
What are the differences between high-chromium, medium-chromium, and low-chromium steel balls?
High-chromium steel balls offer the best wear resistance and are suitable for high-demand applications such as cement and mining.
Medium-chromium steel balls provide a high cost-performance ratio and are suitable for general grinding environments.
Low-chromium steel balls are more economical and are applicable in scenarios where wear resistance is not a critical requirement.
Do you accept custom manufacturing based on provided drawings?
Yes. We support custom production based on customer-provided drawings, samples, or dimensional specifications.
What is the difference between wear-resistant steel balls and wear-resistant steel forgings?
• Steel balls are cast or forged balls, suitable for most ball mills；
• The steel forging is cylindrical, with higher hardness and good toughness, and is suitable for working conditions that require higher grinding efficiency.；
• The choice depends on the type of equipment, material hardness and grinding method.
Do you support drawing processing?
Support, customized production can be carried out according to the drawings, samples or dimensional parameters provided by customers
Contact Us
Address: Xiaoheimadian Village, Baiguantun Town, Fengrun District, Tangshan City
Tel: +86 18712869888
Tel: +86 15033331999
WhatsApp: +86 15033331999 +86 15033331999
Email: candy@xt-casting.com
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